ISSN: 2822-0838 Online

Preparation of Surface-Modified Nanocellulose from Sugarcane Bagasse by Concurrent Oxalic Acid-Catalyzed Reactions

Arisara Sriruangrungkamol, Thipsirin Wongjaiyen, Witold Brostow, and Wunpen Chonkaew*
Published Date : 2020-09-01
DOI : https://doi.org/10.12982/CMUJNS.2020.0065
Journal Issues : Number 4, October-December 2020

ABSTRACT Concurrent oxalic acid-catalyzed reactions, including cellulose hydrolysis and esterification of the hydrolyzed cellulose, were performed to prepare the nanocellulose from sugarcane bagasse. Hydrothermal hydrolysis at 100oC in a microwave digester was performed using oxalic acid at the concentrations of 0, 5, 10, and 30%w/v as catalysts. The hydrolyzed cellulose so obtained was characterized by several techniques, including FTIR, TGA, XRD, and viscosity measurements. The concentration of oxalic acid slightly affects the thermal stability, crystallinity, and molecular weight of the hydrolyzed cellulose. Apart from acting as a catalyst, oxalic acid at 10 or 30%w/v could react with OH groups of the cellulose by esterification. After mechanical homogenization, microfibrils of hydrolyzed cellulose were separated. The SEM results show a web-like network structure of the mixture of cellulose fibrils (CNFs) and fibril aggregates—indicating the nanofiber form of nanocellulose. The dispersion stability of the suspensions in deionized water and organic solvents (dimethyl formamide (DMF) and acetone) increases with increasing concentration of oxalic acid for hydrolysis—as seen in the presence of oxalate groups on the surfaces of CNFs. Thus, the microwave-assisted oxalic acid hydrolysis, followed by the homogenization of cellulose provides a potential method for the production of surface-modified CNFs.

Keywords Oxalic acid-catalyzed reactions, Nanocellulose, Nanofibers

 

 

INTRODUCTION 

Production of nanocellulose becomes increasingly important since it is an environmentally friendly material—with potential applications as a reinforcement for nanocomposites, a thickening agent for food and cosmetics, a releasing agent for drug delivery, and a substrate for the optical devices. Reinforcements are essential when a polymeric matrix is desired, while higher mechanical strength than in neat polymers is required (Brostow and Hagg Lobland, 2017).

Nanocellulose can be extracted from bioresources and agricultural waste products such as straws, cotton linter, and bagasse. Bagasse is a sugar cane fiber waste left from juice extraction, a by-product of the sugar refining industry. Bagasse is composed of 40-50% of cellulose, 25-35% of hemicelluloses, 18-24% of lignin, 1-4% of ash, and less than 1% minerals and wax (Mandal et al., 2011). Different methods have been reported for nanocellulose extraction, such as mechanical ones (Lee et al., 2009; Li et al., 2012; Wang et al., 2015), steam explosion (Cherian et al., 2010; Deepa et al., 2011), chemical hydrolysis (Hafraoui et al., 2008; Lu et al., 2013; Liu et al., 2014; Pereira et al., 2014; Espinosa et al., 2013; Soni et al., 2015; Zeniet al., 2015) and enzyme-assisted hydrolysis (Cui et al., 2016), as well as combinations of these approaches (Abraham et al., 2013; Chimentão et al., 2014).

As for the chemical method, the acid hydrolysis is considered a popular method for the isolation of nanocellulose from cellulose (Lui et al., 2014). The most frequently used acids are mineral acids, including sulfuric (H2SO4), hydrochloric (HCl), and phosphoric (H3PO4). Nanocellulose obtained from the reaction with H2SO4 has negatively charged surfaces, but no charge was found on the surfaces of the fibers obtained with HCl (Hafraoui et al., 2008). Due to the repulsion between the ionic charges on the surface, the dispersibility of the nanocellulose obtained from the H2SO4 hydrolysis was better than for nanocellulose prepared from the HCl hydrolysis (Hafraoui et al., 2008). However, nanocellulose prepared from H2SO4 hydrolysis has much lower thermal stability than that prepared from HCl hydrolysis (Zeni et al., 2015). Some approaches used the HCl + H2SO4 mixtures for hydrolysis of cellulose, but higher thermal stability was achieved at the expense of worse dispersion (Espinosa et al., 2013). Phosphoric acid was reported to provide both good dispersibility and relatively high thermal stability (Espinosa et al., 2013). Although the uses of the mineral acids as catalysts for hydrolysis are simple and give a reasonable yield, those acids have aggressive vapors, are highly corrosive to the equipment, and they generate large amounts of waste. Given the environmental concerns, the substitution of the concentrated liquid mineral acid by a solid acid (e.g., phosphotungstenic acid) (Lui et al., 2014) was proposed; however, longer hydrolysis times due to limited contact between solid and liquid would be a problem.

Mechanical processes such as high-pressure homogenization, ultrasonication, cryo crushing, and microfluidization, involve a high energy consumption needed to disintegrate the cellulose microfibrils (Ferrer et al., 2012; Masruchin et al., 2015; Soni et al., 2015). Steam explosion treatment and chemical pretreatment such as oxidation basic-acid hydrolysis followed by a mechanical treatment can decrease the energy consumption (Lu et al., 2010; Lu et al., 2013; Lu et al., 2015;  Dahlem et al., 2019). Moreover, such pretreatments might minimize the sizes of the cellulose fibers, thus avoiding clogging of the homogenizer (Li et al., 2012). Hydrolysis with milder organic acids, such as formic acid, has been reported for cellulose pretreatment before the mechanical treatment for nanocellulose production (Li et al., 2015; Du et al., 2016; Liu et al., 2016; Lv et al., 2019).

 Oxalic acid, the strongest organic acid found, is a dicarboxylic acid with pKa1 = 1.27 and pKa2  = 4.28 (Lacerda et al., 2015). Oxalic acid has low toxicity in comparison to the common mineral acids such as H2SO4 and HCl. It can be produced from the fermentation of natural biomass (Lacerda et al., 2015).  Moreover, it is soluble in water and thus more efficient for hydrolysis of solid cellulose than those solid catalysts. Oxalic acid at high concentrations could precipitate as a pure solid. Thus, it can be easily recovered in solid form after reaction by distilling out the solvent and simple filtration (Lee et al., 2014).  Lacerda et al. (2015) studied the performance of oxalic acid as a catalyst for the saccharification of cellulose pulp.  They suggested that oxalic acid was a promising catalyst for the hydrolysis of cellulose for the production of sugars and pretreatment of the fibers before enzymatic hydrolyzes (Lacerda et al., 2015; Chen et al., 2016; Xu et al., 2017)

Given different methods of preparation, nanocellulose can be grouped into two classes, cellulose nanocrystals (CNCs) and cellulose nanofiber (CNFs).  Cellulose nanofibers or microfibers (CNFs or CMFs) consisting of a mixture of fibril aggregates and cellulose fibrils with the width of 3-5 nm and the length of a few micrometers. (Lee et al., 2009; Li et al., 2012; Wang et al., 2015) could be obtained when using mild or enzymatic pretreatment followed by a mechanical treatment.  CNC rod-like particles with the 3-5 nm width and 100-300 nm length can be prepared using strong acid hydrolysis (Hafraoui et al., 2008; Espinosa et al., 2013; Liu et al., 2014; Zeni et al., 2015). Ongthip and Chonkaew extracted CNFs from para-rubber sawdust using H2SO4 acid hydrolysis and following by high shear homogenization (Ongthip et al., 2018). The obtained CNFs with a diameter of 59.2 nm and several nm lengths.   

In this work, we focus on the use of an organic acid as a catalyst in the hydrolysis of cellulose. We have used hydrothermal acid hydrolysis in a microwave reactor followed by mechanical homogenization to prepare CNFs from sugarcane bagasse. An environmental friendly acid, namely oxalic acid, was used for hydrolysis of cellulose before homogenization.

From our knowledge, there has been little work on the application of oxalic acid as a catalyst for hydrolysis of cellulose for the CNF production (Lu et al.,2010; Chen et al.,2012; Lu et al.,2013; Chimentão et al.,2014; Lacerda et al.,2015), but no work discussed the effects of the concentration of oxalic acid. It was found that the acid concentration was the significant effect for the nano/micro cellulose preparation (McCrackin et al., 1987; Kusumattaqiin et al., 2015; Liu et al., 2016). Thus, we have varied the concentration of oxalic acid at a constant temperature and fixed dwelling time in a microwave digester.  Hydrolyzed cellulose obtained was characterized in terms of its yield, chemical structure, intrinsic viscosity, molecular weight, crystallinity, and thermal stability. The morphology and dispersion stability of the obtained nanocellulose fiber after mechanical homogenization, as well as creep property of nanocellulose films, were investigated.

MATERIALS AND METHODS

Materials

Sugarcane bagasse was collected in a local market (Nakhon, Pathom Province, Thailand). It was air-dried and chopped to small pieces with sizes of about 0.5-1 cm. All sugarcane bagasse was milled and screened with a 500 mesh screen to get the fraction of bagasse with a size smaller than 25 mm. Sodium hydroxide (Sigma Aldrich, USA), glacial acetic acid (100%, Merck, USA), sodium chlorite (Sigma Aldrich, USA), ethanol (95%, Merck, USA), oxalic acid (UNIVAR, Ajax Finechem Ltd, USA), dimethylformamide (DMF) and acetone (Merck, USA) were of analytical grade and used as received.

Preparation of nanocellulose

Firstly, cellulose was isolated from the bagasse using the alkaline hydrolysis technique modified from Sun et al. (2004). Briefly, the details were as follows. 20.0 g sugarcane bagasse was soaked in water at 70-80°C for 2 hr. Hemicellulose was extracted with 600 mL of 10%(w/w) sodium hydroxide for 24 hr at room temperature. Bagasse was bleached, to remove a part of lignin and the residual hemicellulose, using 600 mL of 1.3%(w/w) sodium chlorite. The solution was adjusted pH to 3.5-4.0 with the addition of glacial acetic acid, heated, and kept the temperature constant at 70oC for 2 hr. The insoluble residue was filtrated, washed with distilled water until the neutrality was attained, then washed with 95% ethanol and dried in the oven at 60oC for 3 hr. Bleached cellulose was hydrothermally hydrolyzed under microwave irradiation using oxalic acid as a catalyst. 1.0 g cellulose was mixed with 20 mL oxalic acid (OX) in a vessel and loaded to the microwave reactor (CEM Mars 5, 1,000 watts). The acid concentration was varied at 0, 5%, 10% and 30%(w/v). The samples were heated to 100°C with the ramp to the temperature of 5 min and stayed at 100°C for 1 min under the pressure of 800 psi. All experiments were carried out using a liquid/solid ratio of 20 mL/g dry weight of bleached bagasse. Cold deionized water was added into the solution to quench the reaction, and the pH was adjusted with 1%(w/v) sodium hydroxide until the solution was neutral. The obtained products after hydrothermal hydrolysis were named as hydrolyzed cellulose (HC). HC was filtrated and soaked in the deionized water overnight to remove the excess oxalic acid, then filtrated, and dried in the oven at 60 oC for 3 hr. The % yield of HC was calculated as follows:

        (1)

To prepare cellulose nanofiber (CNFs), HC was mechanically disintegrated in deionized water using a homogenizer (Ultra-Turrax T25 Homogenizer, IKA, USA) at 11,000 rpm for 10 min in an ice bath. The final concentration of the obtained nanocellulose suspension was about 10 mg/mL.

The CNF films were prepared using solution casting. The solid content of CNF suspension after mechanical homogenizer was adjusted to 0.5%w/w. The suspension was then poured into the petri dish and dried in air for 7 d at ambient condition. The films with a thickness of 0.20 mm were obtained.

 

Characterization

FTIR spectra were obtained using a Fourier transform infrared spectrometer (Nicolet 6700, Thermo Scientific, Canada). Each sample (approximately 1 mg) was blended with 100 mg KBr powder and compressed with the pressure of 9 N to form a disc. The spectra were recorded from 4,000 cm-1 to 500 cm-1 using 32 scans with a resolution of 1 cm-1.

To understand effects of oxalic acid used in the hydrothermal hydrolysis, crystallinity, thermal stabilities of hydrolyzed cellulose, and morphology of nanocellulose were investigated using X-ray diffractometry, thermogravimetric analysis (TGA) and scanning electron microscopy (SEM), respectively.

XRD patterns were recorded using an X-ray diffractometer (Miniflex, Rigaku, Japan) with CuKα radiation source. The scattering angle range was 5–60◦ with a scanning rate of 0.03◦/min. The crystallinity index (CrI) was calculated according to Sega et al. (1959) as

 

           (2)    

 

where I200 is the maximum peak intensity of the (200) diffraction plane and Iam is the intensity of the amorphous peak at the minimal depression (where 2q = 18.5)          

Crystallite size was estimated (Liu et al., 2014) as:

 

                (3)

 

where thkl is the crystal sizes in the direction normal to the diffraction plane hkl, l is the wavelength of a X-ray source (1.54 Å for CuKα), and β1/2 is the full width at half maximum (FWHM) of the diffraction peaks.

The average molecular weight of the bleach cellulose and cellulose nanofiber (CN) obtained from the homogenization of the hydrolyze cellulose was determined by viscosity method. 0.25 g of Cellulose nanofiber sample was dissolved in 20 mL of N,N-dimethylacetamide (DMAc), and heated until 100 oC for 30 min. 0.40 g of LiCl was then poured into DMAc solution and further heated for 1 hr. A series of cellulose solutions with concentration of 0.1, 0.2, 0.4 and 0.8% (w/v) in 2.0% (w/w) LiCl/DMAc were then prepared. The viscosity measurement was performed at 30°C using a Ubbelohde viscometer. The viscometer was clamped to a holder and suspended in a water bath. 20 mL sample was pipetted into the viscometer for each determination time to flow from one mark to another was measured. Five flow time measurements were carried out. The average value of time to flow for each sample concentration was calculated and reported.

Thermal stabilities of sugarcane bagasse (SCB) and hydrolyzed cellulose (HC) were determined using TGA (Pyris1TGA, Perkin Elmer, USA). Approximately 8 mg of each dried samples was loaded into an aluminum pan and heated from 30oC to 750oC with a heating rate of 10oC/min. All experiments were performed under a nitrogen atmosphere, with a gas flow of 20 mL/min.

The morphology of nanocellulose samples obtained after mechanical homogenization was studied using a Field Emission-Scanning electron microscope (FE-SEM, NanoSEM450, Nova, USA) with an accelerating voltage of 5.0 kV. The surfaces of the nanocellulose samples were coated with gold under vacuum before observation.

 

Dispersion studies

The dispersibility of nanocellulose suspension was studied by observing the stability of dispersion in water, acetone, and DMF as a function of time. Each sample was prepared using a concentration of 10 mg/L. The nanocellulose dispersion was observed immediately after the homogenization process (0 hr), and subsequently after 1d, 3d, 5d, and 7d.

 

Creep test

Creep test under dynamic mechanical analyzer equipped with tension fixture (DMA1, Mettler Toledo, Switzerland) was carried out. A constant load at 3.0 N was applied to the nanocellulose films, and the displacement was measured at 25oC.

 

 

RESULTS

FTIR analysis


Figure 1 shows FTIR spectra of cellulosic fibers from sugarcane bagasse (SCB) at different treatment stages, including untreated SCB fibers, bleached cellulose, and hydrolyzed cellulose (HC). All studied fibers demonstrated similar characteristic peaks approximately at 2,910, 1,640, 1,430, 1,324, 1,062, and 895 cm-1. Besides, the absorption band between 3,000 and 3,600 cm-1 was observed in all types of fibers. However, those absorption peaks at 1,730, 1,600, 1,241, and 1,515 cm-1, which found in SCB fiber, were disappeared after the alkaline treatment and bleaching process. After hydrothermal hydrolysis with 10% and 30% (w/v) oxalic acid (OX) in microwave reactor, the peak at 1,730 cm-1 was observed again. 

 

Figure 1.   FTIR spectra of: (A) SCB; (B) bleached cellulose; cellulose hydrolyzed with: (C) 0% (w/v) OX; (D) 5% (w/v) OX; (E)10% (w/v)  OX; and (F) 30% (w/v) OX.

 

% Yield and viscosity average molecular weight

The experimental yields of the hydrolyzed cellulose obtained from hydrothermal hydrolysis at 100oC in a microwave digester using oxalic acid at the concentrations of 0, 5, 10, and 30%w/v as catalysts were 84.2 1.2, 75.0 1.0, 60.5 0.4 and 52.9 1.7, respectively.

The intrinsic viscosity [η] and average molecular weight based on viscosity measurement Mv of bleached cellulose and celluloses fiber are listed in Table 1.  The viscosity average molecular weight, Mv, of the bleach cellulose was 3.19×106. It was found that those hydrolyzed cellulose fibers prepared by hydrothermal hydrolysis with various concentrations of oxalic acid and followed by mechanical homogenization were two order of magnitude lower than that of the bleach fibers.    

 

Table 1 The intrinsic viscosity ([η]) and viscosity average molecular weight Mof the bleached cellulose, and hydrolyzed celluloses fiber obtained from hydrothermal hydrolysis with various concentrations of oxalic acid (%(w/v) OX) and followed by mechanical homogenization.

Samples

Bleached cellulose

HC-0%OX

HC-5%OX

HC-10%OX

HC-30%OX

 [η]

453

30.2

26.7

16.2

15.4

 Mv

3.19×106

3.78×104

2.92×104

1.94×104

1.86×104

 

X-ray diffraction

The XRD patterns of raw SCB, bleached cellulose, and hydrolyzed celluloses (HC) are shown in Figure 2. The XRD pattern of raw SCB fiber shows several diffraction peaks embedded in the amorphous halo. The more ordered structure with the XRD pattern at 2θ = 16.6◦, 22.2◦ and 34.8◦was observed in the bleached cellulose and the hydrolyzed cellulose. With higher concentration of the oxalic acid used in the hydrolysis, the XRD peak intensity was found to increase.

 

Figure 2. X-ray diffractograms of: (A) SCB; (B) bleached cellulose; hydrolyzed cellulose obtained by hydrothermal hydrolysis with (C) 0% (w/v) OX; (D) 5% (w/v) OX; (E) 10% (w/v) OX and (F) 30% (w/v) OX.

 

Thermogravimetric analysis

Thermal stabilities of the prepared samples were evaluated by TGA at a heating rate of 10oC/min for SCB, bleached cellulose, and the cellulose hydrothermally hydrolyzed with 0, 5, 10, 30%(w/v) oxalic acid; see Figure 3. Thermal degradation temperature (Td) is defined as the onset temperature for degradation while the maximum degradation temperature (Tmax) is obtained from the derivative weight (DTG) curves as the temperature at which the degradation rate is fastest. The values are listed Table 2. 

 

 

Figure 3.   (a) TGA and (b) DTG curves of (1) SCB; (2) bleached cellulose, cellulose hydrolyzed with (3) 0%(w/v) OX; (4) 5%(w/v)  OX; (e) 10% (w/v) OX; and (5) 30% (w/v) OX.

 

Table 2.   The thermal degradation temperature (Td), the maximum degradation temperature(Tmax) and residues of SCB, bleached cellulose and the cellulose hydrolyzed with 0, 5, 10 and 30%(w/v) oxalic acid.

Samples

 

Td

 

Tmax

 

Residues at 600ºC

 

Thermal events

 

Thermal events

 

 

1o

2o

3o

 

1o

2o

3o

 

SCB

 

201

270

341

 

222

302

353

 

13.4%

bleached cellulose

 

183

-

318

 

210

 

341

 

12.0%

HC-0% OX

 

176

-

316

 

192

-

339

 

12.8%

HC-5% OX

 

175

-

316

 

188

-

340

 

12.7%

HC-10% OX

 

173

-

319

 

180

-

347

 

12.6%

HC-30% OX

 

173

-

321

 

180

-

348

 

12.2%

 

Morphology of the nanocellulose

Figure 4 shows the FE-SEM micrographs of the cellulose fibers prepared by mechanically homogenizing bleached cellulose (a) and hydrolyzed cellulose ((b) to (e)) at 11,000 rpm for 10 min. The size diameters of fibrils obtained from homogenizing the cellulose hydrolyzed without using oxalic acid was 167±61 nm, and those fibrils from the cellulose hydrolyzed with 5.0%, 10.0% and 30.0%(w/v) oxalic acid were 31±12, 91±33, 37±13 nm, respectively.

 

Dispersion studies of nanocellulose

Figure 5 shows the CNF suspension in deionized water, dimethyl formamide (DMF) and acetone. The solvents were arranged in the order of decreasing polarity. The CNF suspension in DMF started to aggregate within 3 days after sonication while that in acetone aggregated within 1 day. The suspension exhibits much better dispersibility in water, in which there was no aggregation found within the time length of our study (7 days).

 

Figure 4. FE-SEM images of cellulose fibers prepared by mechanically     homogenizing: (a) the bleach cellulose; and the hydrolyzed cellulose obtained by hydrothermal hydrolysis with (b) 0% OX; (c) 5% OX; (d) 10%OX and (e) 30%OX.

 

 

Figure 5. Pictures of dispersions of cellulose fiber prepared by homogenizing the bleached cellulose and the cellulose hydrolyzed with 0, 5, 10 and 30% (w/v) oxalic acid in: (a) deionized water; (b) DMF and (c) acetone. Pictures were taken directly after preparation, 1 day, 3 days, 5 days, and 7 days after preparation.

 

Dynamic mechanical analysis (DMA)

The suspension of bleached cellulose and the cellulose hydrolyzed with 0, 5, 10, and 30% (w/v) oxalic acid were mechanically homogenized and then cast to form the films. The effect of the acid concentration on the creep properties of the obtained nanocellulose films was investigated using DMA in creep mode. The creep-testing results of the bleached cellulose and hydrolyzed cellulose (HC) membranes are shown in Figure 6. The hydrolyzed cellulose prepared without using oxalic acid (HC-0% OX) demonstrated the highest creep rate. In contrast, creep rates of the films obtained from the hydrolyzed cellulose with 10.0%w/v oxalic acid (HC-10%OX) and that with 30.0%w/v oxalic acid (HC-30%OX) were diminished.

 

Figure 6. Creep test curves of cellulose films obtained from the bleached cellulose and the cellulose hydrolyzed with 0, 5, 10, and 30% (w/v) oxalic acid.

 

DISCUSSION

FTIR analysis

From FTIR spectra in Figure 1, peak at 2,910 was attributed to the C-H stretching, the peak at 1,640 cm-1 was attributed to the bending of the absorbed water (Sun et al., 2004), the peak at 1,430 was assigned to CH2 symmetric bending at C6 of pyranose rings, the peak at 1,324 was assigned to CH2 wagging bending at C6, the peak at 1,062 cm-1 was assigned to C-O stretching and C-O deformation of C-OH (Yang et al., 2007), and the peak at 897 cm-1 was assigned to the β-1,4-glycosidic linkage between glucose unit in cellulose (Sun et al., 2004). All these peaks are common characteristics found in all studied samples.  The absorption peak between 3,000 and 3,600 cm-1, which assigned to the O-H stretching vibrations, shifted from 3,385 to 3,421 cm-1 after the SCB was treated by alkaline treatment and bleaching process.  Reddy and Yang (2005) explained this blue shift as follows: alkaline treatment might reduce the concentration of hydrogen bonds by the reaction of NaOH and hydroxyl groups. Besides, the peaks at 1,730, 1,600 and 1241cm-1 corresponding to the aromatic skeletal vibration and carbonyl groups of the hemicellulose and lignin components (Abraham et al., 2013) were found only in SCB.  The peak at 1,730 was assigned to the C=O stretching of hemicellulose, the peak at 1,600 cm-1 was assigned to C=C stretching of aromatic skeleton mode, and at 1,241 cm-1 was assigned to the C-O stretching of phenol. The peak at 1,515 cm-1 due to the C=O stretching of ester disappeared after bleaching with NaClO2, indicating full removal of lignin. These results confirmed that the structural linkages between lignin and carbohydrate were destroyed by saponification of intermolecular ester bonds; the lignin structure was disrupted by breaking its glycosidic ether bonds (Lee et al., 2014). Thus, most of the lignin polymer and hemicellulose were removed during extraction and bleaching procedures. 

Similarly, hydrolyzed cellulose showed the characteristic peaks of α-cellulose I at 3,340, 2,910, 1,640, 1,430, 1,324, 1,062 and 897 cm-1 which attributed to O-H stretching, C-H stretching of CH2, the bending of the absorbed water, CH2 symmetric bending at C6 of pyranose ring, CH2 wagging bending at C6 of pyranose, C-O stretching and C-O deformation of C-OH, and the β-1,4-glycosidic linkage between glucose units in cellulose, respectively. Once oxalic acid with concentrations of 10% and 30% (w/v) was used in hydrolysis, the hydrolyzed fibers showed the peak at 1,730 cm-1. This peak was attributed to the C=O of the oxalate ester. With a microwave reactor at 100oC, oxalic acid could react with OH groups in cellulose. Therefore, apart from acting as the catalyst, oxalic acid with high concentrations (10% and 30% (w/v)) could be used for cellulose modification. The esterification of oxalic acid and hydroxyl groups of cellulose is proposed as shown in Figure 7.

 

 

Figure 7.      Esterification of oxalic acid and hydroxyl groups of cellulose.

 

% Yield and viscosity average molecular weight

It was found that yield of the hydrolyzed cellulose decreased with increasing concentrations of oxalic acid. This indicated the cellulose degradation, resulting in the formation of smaller size molecules and finally glucose molecules (Chimentão et al., 2014; Lacerda et al., 2015).  

The intrinsic viscosity listed in Table 1 was calculated from the Huggins equation. It is directly related to the hydrodynamic volume (Vh) occupied by the molecules. The values depended on the size and shape of molecules in the solvent at a given temperature. The relation between molecular weight and the intrinsic viscosity is described by the Mark-Houwink-Sakurada equation (4):

 

           .

 

K and a values for cellulose in 2%w/w LiCl/DMAc solution proposed by McCormick are 1.278×10-4 cm3/g and 1.19, respectively (McCormick and Lichatowich, 1979). The data in Table 1 show that bleached cellulose has much higher [η] and  than the respective values for the four hydrolyzed fibers. The results indicated that the hydrothermal hydrolysis reaction, as well as mechanical homogenization, depolymerized the molecules of cellulose. Oxalic acid could act as a catalyst for hydrolysis, leading to the formation of molecules with lower degrees of polymerization. With increasing concentration of oxalic acid, [η] and  of hydrolyzed cellulose slightly decreased as compared to the values for the system without oxalic acid. Thus, changes in oxalic acid concentration played only a small effect on reducing the size of cellulose molecules.

 

X-ray diffraction

The XRD pattern of raw SCB fiber in Figure 2 shows several diffraction peaks. Two main peaks corresponding to the diffraction planes (110) and (200) of cellulose I, together with other impurities, were found on the amorphous halo. This result indicated the crystalline component of cellulose I was embedded in the amorphous matrix of lignin, hemicellulose, etc. The more ordered structure with the XRD pattern at 2θ = 16.6◦, 22.2◦ and 34.8◦was observed in the bleached cellulose (see Figure 2). These peaks corresponded to the (1 1 0), (2 0 0) and (0 0 4) respectively. The crystallinity index (CrI) of bleached cellulose was improved significantly by the chemical treatment. The values were at 36.7% and 55.4% for SCB and bleached cellulose, respectively. This result confirmed that hemicellulose and lignin as amorphous matrix have reacted with NaOH and were fully destroyed by saponification during the alkali and sodium chlorite pretreatments (Abraham et al., 2013; Lee et.al., 2014 ).

Similar to that of the bleached cellulose, the XRD patterns of hydrolyzed cellulose (see Figure 2) at 2θ of about 16.6◦, 22.4◦ and 35.0 indicated the α-cellulose I structure. However, the peak intensity was found to increase as compared with the bleached cellulose. The crystallinity index (CrI) quantified the % crystallinity are shown in Table 3. CrI values for hydrolyzed celluloses were higher than that for the bleached cellulose. The results reflected the removal of the amorphous components of the cellulose after hydrolysis. The crystallinity of hydrolyzed cellulose prepared when using 5% oxalic acid as a catalyst was only insignificantly different as compared to the hydrolyzed cellulose prepared without oxalic acid. A similar result was reported by Chimentão et al. (2014). They reported that oxalic acid enhanced the crystallinity of cellulose, but no significant change was observed when increasing the content of oxalic acid from 3% to 6%. The increase in CrI was found in our work when using 10% oxalic acid. However, with further increasing oxalic acid concentration to 30%, the CrI remained unchanged. To investigate the effect of the oxalic concentration on the size of crystalline domains, the crystallite size, t, determined perpendicular to the (200) plane was estimated using equation (3). The values are given in Table 3. It was found that the crystallite sizes of hydrolyzed cellulose increase as compared with the bleached cellulose. The increase of the crystallite size could be explained by the consumption of the amorphous region, resulting in the coalescence of smaller crystalline domains during hydrolysis (Lacerda et al., 2015). With further increasing concentration of oxalic acid to 10%(w/v) and 30%(w/v), however, a slight reduction of the crystallite size was observed.

 

Table 3. Crystallinity index (CrI) and crystallite size (t) of bleached and hydrolyzed cellulose obtained by hydrothermal hydrolysis with various concentrations of oxalic acid.

 

Samples

Bleached cellulose

HC-0% OX

HC-5% OX

HC-10% OX

HC-30% OX

CrI (%)

55.5

59.3

58.9

63.1

62.9

t(Å)

25.9

33.0

33.2

31.7

31.0

 

Thermogravimetric analysis

In Figure 3(a), SCB shows three stages of decomposition. The initial decomposition started at 200oC, resulting from the release of moisture and volatile matters. The maximum weight loss of this stage was found in DTG (Figure 3(b)) at 222oC. Besides that peak, the SCB curve shows a maximum peak at 353oC along with the shoulder peak at about 302oC, corresponding to α-cellulose and hemicelluloses, respectively. Indeed, the decomposition range of SCB covers a wide temperature range from 200 to 500oC due to the presence of lignin. Abraham et al. (2013) reported that the thermal decomposition of lignin began at 270oC and continued until 500oC. The wide range of temperature decomposition was attributed to the different activities of the chemical bonds present in the lignin structure (Klemm et al., 2004).

The degradation behaviors of bleached cellulose and hydrolyzed celluloses were similar. Two thermal events were observed in the range of 150-200oC and 300-380oC. The initial step was attributed to the devolatilization process of moisture or low molecular weight compounds. Due to weaker hydrogen bonds between fibrils of bleached and hydrolyzed celluloses, the devolatilization peak shifted to a lower temperature as compared with that of SCB. The degradation step due to the decomposition of hemicellulose was absent. The main event of weight loss observed between 300oC and 380oC was the decomposition of α-cellulose. Thus the thermal stabilities of bleached cellulose and hydrolyzed cellulose were enhanced as compared to the SCB. These results were attributed to the removal of the easily degradable components such as hemicellulose and lignin. However, the Td and Tmax of bleached cellulose and hydrolyzed celluloses are much lower than those of α-cellulose embedded in SCB. These results may be mainly due to the removal of the strong lignin-cellulose complex in SCB during the pretreatment.

Additionally, the solid residue left after pyrolysis at 600oC (see Table 2) of SCB was higher than those of bleached and hydrolyzed celluloses. This result could be attributed to the aromatic nature of the lignin complexes (Abraham et al., 2013). From TGA and DTG curves, no significant difference was found among bleached cellulose and hydrolyzed celluloses obtained from hydrolysis with 0 and 5% w/v oxalic acid. With further increasing acid concentration to 10% and to 30%, however, the Td and Tmax of hydrolyzed cellulose due to the α-cellulose component increased slightly (see Table 2). These results indicate that oxalic acid at relatively high concentrations affects the thermal degradation of hydrolyzed cellulose. The increasing amount of organic components (oxalate groups) containing in the cellullose molecules compensated with the increasing amount of crystallinity after hydrothermally hydrolyzing cellulose with higher levels of oxalic acid (10% and 30%(w/v)).

Morphology of the nanocellulose

It was found SEM micrographs in Figure 4 that untreated bleached cellulose without hydrolysis shows a broader range of diameters. Strong intermolecular H-bonding between the cellulose chains was important here. After hydrothermal hydrolysis, the fibers could be disintegrated by mechanical homogenization. The obtained nanofibers are well separated and show a weblike network corresponding to the cellulose nanofiber (CNF) type of the nanocellulose. It was found that fibers from hydrolyzed cellulose can be disintegrated more easily by the homogenizer than fibers from bleached cellulose. With 5%(w/v) oxalic acid, the size of the CNF obtained was smallest (31±12 nm).

 

Dispersion studies of nanocellulose

The dispersion of nanocellulose is of critical importance for its successful preparation. It could be seen in Figure 5 that CNFs prepared from different concentrations of oxalic acid were well dispersed in water, DMF and acetone right after sonication. These results were attributed to high hydrophilicity and the repulsion of oxalate ions on the surfaces of CNFs. In Figures 5(a(1 day) to 5(c(1 day)), suspension prepared from bleached cellulose started to aggregate fastest among other hydrolyzed celluloses, especially in acetone where the instability was found in one day after sonication. The dispersion stability of the suspension in both organic solvents (DMF and acetone) increased with increasing concentrations of oxalic acid used in the hydrolysis. This could be due to larger numbers of oxalate groups on the surfaces of CNFs.

Dynamic mechanical Analysis (DMA)

The first region of the curve in Figure 6 corresponded to the stage of unapplied loading. The creep deformation and recovery behavior were observed in the second and third regions, respectively. It was found that the initial displacement at the same applied stress of all films was similar. However, the films obtained from bleached cellulose, from the hydrolyzed cellulose prepared without using oxalic acid (HC-0%OX) and the hydrolyzed cellulose prepared with 5.0%w/v oxalic acid (HC-5%OX) showed viscoelastic response. The creep deformation of cellulose film slightly increased as time increased. The film obtained from HC-0%OX exhibited the highest creep rate (slope of the plot in the second region). In contrast, the elastic response was found when the cellulose was hydrolyzed with high concentrations of oxalic acid (HC-10%OX and HC-30%OX). A lower molecular weight, as well as a higher degree of crystallinity of the HC-10%OX and the HC-30%OX could be explained this  phenomenon. In the third region (creep recovery region) the displacement of all samples, except homogenized bleached cellulose and the HC-10%OX, were almost fully recovered after the load was removedindicating the elastic behavior of the films.

CONCLUSION 

The effects of oxalic acid concentration used in cellulose hydrothermally microwave-assisted hydrolysis were investigated. Oxalic acid could act as a catalyst for hydrolysis. The acid could attack and depolymerize cellulose chains to produce molecules with lower degrees of polymerization. Moreover, when using oxalic acid with concentrations of 10% or higher, esterification of oxalic acid and hydroxyl groups of cellulose took place. However, changes in oxalic acid concentration played only a small effect on reducing the size of cellulose molecules. The crystallinity of hydrolyzed cellulose was slightly higher if oxalic acid with concentrations higher than 5% was used. The thermal stability of cellulose hydrolyzed by oxalic acid might depend on a compromise of the reduction of H-bonding between the cellulose fibers and the presence of oxalate groups as well as an increase in crystallinity. It was found that fibers from hydrolyzed cellulose can be disintegrated more easily by the homogenizer than fibers from bleached cellulose. The nanofibers from hydrolyzed cellulose prepared using oxalic acid as a catalyst were well separated and showed a weblike network structure. Owing to oxalate groups present on the molecular chains, the dispersion stability of the CNFs suspension in organic solvents (here DMF and acetone) could be enhanced if high concentrations of oxalic acid (10 and 30% w/v) were used in the hydrolysis reaction. The creep resistance of the cellulose films obtained from the cellulose hydrolyzed with high concentrations of oxalic acid (10 and 30% w/v) was found. With the concentrations of 10%w/v or higher, oxalic acid was found as a promising catalyst for concurrent reactions, including cellulose hydrolysis and surface modification of cellulose with carboxyl functional groups.

ACKNOWLEDGEMENTS 

The authors would like to express the appreciations to Department of Chemistry, Faculty of Science, KMUTT for financial support and to Faculty of Science, KMUTT for providing the scholarship to two of us (T.W. and A.R)

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Arisara Sriruangrungkamol1, Thipsirin Wongjaiyen1, Witold Brostow2, and Wunpen Chonkaew 1* 

1Department of Chemistry, Faculty of Science, King Mongkut’s University of Technology Thonburi, Bangkok 10140, Thailand

2Laboratory of Advanced Polymers and Optimized Materials (LAPOM), Department of Materials Science & Engineering, University of North Texas, TX 76207, USA

 

*Corresponding author. E-mail: wunpen.cho@mail.kmutt.ac.th

 


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Article history:

Received: March 3, 2020;

Revised: April 29, 2020;

Accepted: May 8, 2020